Full-automatic Chain Linkage Multi-slot Cleaning Dryer

DS-9000-5DL Ultrasonic Cleaning Dryer

I. Design Basis:

Ⅱ. Main system description of cleaning line

1. The equipment for high pressure spray linkage seven-station automatic ultrasonic cleaning dryer, it is mainly composed of: high pressure spray system, cleaning machine main body and door panel, ultrasonic generator and transducer, upper and lower material raceway, PLC, electrical control cabinet.

Technological process: high pressure spray feeding and pneumatic door open to artificial forward position (drum), pneumatic door closed - high pressure spray cleaning - > the end of the pneumatic door open - > artificial pull out and sent to the automatic feeding in ultrasonic cleaning - automatic hanging - ultrasonic cleaning 1-2 (with circulating device) ultrasonic cleaning - ultrasonic rinse to bubble rinse (with circulating device), the wind chopped water - 3 location drying (with stirring) - blanking (artificial cleaning basket, to specify the work area).

2. Cleaning process Description:

3. Operation process description: the operator will be cleaning the workpiece in the basket to pneumatic door (open) the high pressure spray chamber with high pressure spray cleaning (pneumatic door closed), cleaning the end (pneumatic door open) and then pull out and push the workpiece to automatic line loading location, chain, in turn, the workpiece will be automatically sent to the ultrasonic cleaning 1, 2, ultrasonic cleaning, ultrasonic rinsing, bubbling rinse, mobile wind cut, then into the drying station operation (bake, import and export is equipped with air curtain, prevent heat loss and the discharging cooling), after drying, finally passed into the automatic line loading station, pull the tooling basket again transverse to the work area. At the same time of the automatic line cleaning, the high-pressure spray system can again place the workpiece into the mother basket for cleaning, and then carry out cyclic operation.

Ⅲ. High-pressure spray system and basket moving line:

Ⅵ. Description of equipment operation proces

1. The operator will first push the basket of the cleaned workpiece to the high-pressure spray chamber (pneumatic door opens) for high-pressure spray cleaning (pneumatic door closes), and after the cleaning (pneumatic door opens), pull the workpiece out and then push it to the feeding station of the automatic line. After automatic material hanging of the equipment, the spreader installed by the chain conveyor line body is successively sent to each station of the equipment for work, and then dried through the drying channel on the upper part of the equipment. Finally, feeding is carried out in the feeding area. The automatic line feeds at the same position, photoelectric detection. Only after manually removing the workpiece basket, putting it into the workpiece basket to be cleaned, and opening the start button, the operation will work again.

2. NO.1 for the ultrasonic cleaning 1 tank, when the transfer mechanism will be placed into the tank wash basket, the ultrasonic will automatically open, the use of special solvent specific cleaning performance and high temperature catalysis, coupled with the efficiency of ultrasonic permeable, thoroughly clean the workpiece oil stains and surface attachment. The ultrasonic cleaning tank and the ultrasonic cleaning tank share a circulating filtration system. The water pump will draw the liquid storage tank from the back side of the ultrasonic cleaning tank and overflow from the front side of the ultrasonic cleaning tank to the ultrasonic cleaning tank. The liquid with floating objects will be automatically taken out of the overflow tank. If there are larger particles in the cleaning fluid suspension, it will be thoroughly filtered out by the filtration system. After filtration, the water with a precision of 20 will be filled back into the cleaning tank. Such filtration cycle, ensure the solvent in the tank clean, prevent the secondary pollution of the workpiece. When the basket leaves the notch, the ultrasonic wave will automatically close, thus extending the ultrasonic service life.
3. NO.2 for ultrasonic cleaning 2 tanks, when the transfer mechanism will be placed into the tank wash basket, the ultrasonic will automatically open, the use of special solvent specific cleaning performance and high temperature catalysis, coupled with the efficiency of ultrasonic permeable, further thoroughly clean the workpiece oil stains and surface attachment. The ultrasonic cleaning tank and the ultrasonic cleaning tank share a circulating filtration system. The water pump will draw the liquid storage tank from the back side of the ultrasonic cleaning tank and overflow from the front side of the ultrasonic cleaning tank to the ultrasonic cleaning tank. The liquid with floating objects will be automatically taken out of the overflow tank. If there are larger particles in the cleaning fluid suspension, it will be thoroughly filtered out by the filtration system. After filtration, the water with a precision of 20 will be filled back into the cleaning tank. Such filtration cycle, ensure the solvent in the tank clean, prevent the secondary pollution of the workpiece. When the basket leaves the notch, the ultrasonic wave will automatically close, thus extending the ultrasonic service life.
4. NO.3 for the ultrasonic rinsing tank, when the transfer mechanism will wash basket placed in the tank, the ultrasonic will automatically open, the use of high temperature catalysis, coupled with the effectiveness of ultrasonic permeable, thoroughly remove the workpiece residual cleaning agent and surface attachment. The ultrasonic rinsing tank and the bubble rinsing tank share a circulating filtration system. The water pump draws the liquid storage tank from the back side of the bubble tank and overflow from the front side of the bubble tank to the ultrasonic rinsing tank. The liquid with floating objects is automatically taken out from the overflow port outside the cleaning tank. If there are larger particles in the cleaning fluid suspension, it will be thoroughly filtered out by the filtration system. After filtering, the water with a precision of 10 will be filled back into the cleaning tank. Such filtration cycle, ensure the solvent in the tank clean, prevent the secondary pollution of the workpiece. The inlet valve of the circulating filtration system is normally opened, and the industrial tap water will be discharged from the overflow port of the tank. To ensure the cleanliness of the rinse solution. When the basket leaves the notch, the ultrasonic wave will automatically close, thus extending the ultrasonic service life.
5. NO.4 tank is a bubble rinse tank. After a few cleaning before the use of air pump bubble, through the stirring of the air on the workpiece thoroughly rinsing, to ensure that the workpiece thoroughly clean. The tank and ultrasonic rinsing tank share the same circulating filtration system. The inlet valve of the system should be opened slightly to ensure the cleanliness of the rinse solution. Bubble air pump power: 370W
6. NO. 5 for mobile wind cut water, when cleaning basket fell to cut out wind, compressed air to open (compressed air source the buyer should bring along their own), wind cut slot adopts moved back and forth, will be blown away most of the liquid surface, is advantageous for the next drying process to achieve better effect, at the same time improve the efficiency of the drying, drying energy saving.
7. No.6 for wind cutting water splitting and wind cutting cooling, when the cleaning basket in and out of the drying mouth, the left and right side of the air curtain mechanism, when entering into the drying path, on the one hand, enhance the drying effect, the workpiece cooling, on the other hand, reduce heat loss. The curtain mechanism does not work when drying, and the blower only works when cleaning the basket is in operation (to save energy consumption). Fan power: 370W*2
8. Function: Dry the workpiece. Drying adopts the form of straight-through hot air stirring heating, the heating power of the oven is 30Kw, and the temperature is adjustable from normal temperature to 120℃. Stirring fan power: 2×370W It says: the drying path adopts hot air stirring form, which makes drying faster and more effective, in order to achieve the purpose of drying. A curtain fan is arranged at the entrance and exit of the drying path to prevent heat loss.

Ⅶ. Characteristics of ultrasonic system

1. Ultrasonic transducer
High performance: high mechanical Q value (ultrasonic energy), electro-acoustic conversion efficiency up to over 98%.
Large amplitude: the vibrator has a high vibration speed and is fixed directly at the bottom of the cleaning tank by bolts, which greatly improves the strength and increases the energy efficiency by more than 50% compared with the magnetostrictive vibrator.
Large output: relatively large amount of piezoelectric energy per unit area, and strong adaptability to load changes.
Good heat resistance: wide temperature range, low resonance resistance and low calorific value.
Strong structure: with imported mixed glue, stainless steel bolt fastening, easy to install, high reliability
2. Ultrasonic generator
The latest it excitation circuit, frequency automatic tracking, stable and reliable work, ultrasonic automatic frequency sweep system (with the change of liquid temperature, liquid level change transducer working frequency will change) automatic tracking transducer optimal working frequency, so that ultrasonic vibration always keep the best working state, the best output power state. With the latest high power module control, the output power is strong. The safety performance and service life of the generator are greatly improved compared with the traditional control mode, which can effectively protect the normal operation of the transducer. Perfect heat dissipation, overcurrent protection function. One set of ultrasonic frequency regulation system and one set of FET field effect tube system

Ⅷ. Introduction of electronic control system

1. PLC programmable controller, touch screen operation, photoelectric switch, proximity switch and limit lead switch. And has the alarm function.
2. Main control project of electric control system of main control cabinet
1) Detection and positioning of incoming and outgoing material cleaning basket.
2) Accurate positioning before and after the main conveying system.
3) Accurate positioning of the main conveying system.
4) Automatic opening and closing of ultrasonic waves in each ultrasonic tank.
5) Control the alarm and indication of upper and lower liquid levels of each liquid storage tank.
Ⅸ. Chain type introduction

1. Drive the transmission motor to realize automatic transmission of spreader, hook and hook through program control, ac contactor, relay and other control elements. Adopt the chain form, the operation is balanced, reliable, the work efficiency is high, reduces the labor intensity, realizes the cleaning automation.
2. Various switches are used to obtain signals and control the operation of the whole system. High, middle, low, left and right walking, slot level positioning, induction switch, photoelectric switch, limit switch, etc.
Ⅹ. Up and down the platform
The equipment is set up for feeding and unloading. Loading platform adopts the raceway, the photoelectric sensor, artificial directly sending cleaning basket is the highest position, open button, photoelectric detection, equipment cleaning basket operation run automatically to each station, when cleaning the rim material to the position, must take cleaning basket, placed new cleaning basket, open button, through the photoelectric detection equipment, will begin to work, not conflict.

Ⅺ. Complete machine enclosure (plastic steel + glass)

1. In order to ensure the purification and cleanliness of the cleaning workshop, the exhaust device is specially set, and the air is vented through the external pipeline, so that the cleaned workpiece is not polluted.
2. Transparent push-pull plastic steel + glass window for easy operation and observation.

Ⅻ. Device interface
1. Installed capacity: AV380V three-phase five-wire system, about 98KW (ultrasonic: 9KW, water heating 55KW, air heating 30KW, transmission motor, water pump motor, circulation pump, circulation fan and other power about 13KW).
2. Water source: adopt total inlet and total outlet, 1 inch stainless steel ball valve inlet, 2 inch stainless steel ball valve wastewater outlet.
3. Air source: 1/2 'stainless steel ball valve pipe, air source pressure 0.6mpa. Gas consumption is 20m3/h.
4. The workpiece sample, drawings, real objects.
5. Drainage: Each cleaning tank is equipped with a drainage valve.

XIII. Equipment environmental requirements